ENGINEERING CAPABILITY

Built for
OEM scale.

Green Element designs and manufactures salt chlorination systems, electrolytic cells, and smart pool control modules for equipment brands, distributors, and automation integrators worldwide.

FOUNDED
2008
LOCATION
Shenzhen
MODEL
B2B
Green Element manufacturing facility in Shenzhen

COMPANY FACTS

Who we are

BUSINESS MODEL

OEM / ODM manufacturer

Design, engineering, and production for pool equipment brands

PRIMARY MARKETS

Europe & North America

40+ countries with established distribution channels

CUSTOMER TYPE

B2B partners

Brands, distributors, integrators, builders, wholesalers

INTEGRATION

Full-service capability

R&D, manufacturing, QC, technical support, certification

TECHNICAL FOCUS

Why salt chlorination

Since 2008, Green Element has specialized exclusively in electrolytic chlorination technology. This focus enables deep expertise in cell design, power control, chemical balance, and system integration--critical for reliable OEM products.

Electrolytic cell engineering

Titanium electrode design, coating optimization, current distribution, and lifespan testing for residential and commercial applications.

Power electronics design

SMPS topology, PWM control, polarity reversal, cell protection, thermal management, and EMC compliance for CE/UL markets.

System integration

RS485/Modbus RTU, pH/ORP sensor integration, dosing pump control, Wi-Fi connectivity, and third-party automation compatibility.

PRODUCT SCOPE

What we design & manufacture

Salt chlorination systems

  • Residential chlorinators: 2-40 g/h output, display or app control, polarity reversal, flow detection
  • Commercial chlorinators: 50-200+ g/h output, RS485/Modbus RTU, multi-cell configurations
  • Spa and hot tub systems: 2-4 g/h compact units, low-salinity operation, high-temperature tolerance
  • Display-free modules: headless operation for integration with automation controllers

Electrolytic cells & service parts

  • Titanium electrolytic cells: ruthenium-iridium coating, parallel/series plate design, union/threaded fittings
  • Replacement cells: compatible with major brands, field-serviceable design, extended warranty options
  • Power modules: SMPS boards, control PCBs, display modules, sensor interfaces
  • Flow sensors, temperature sensors, salinity probes, enclosure components

Smart pool control modules

  • pH/ORP monitoring: real-time measurement, alarm thresholds, data logging, calibration support
  • Chemical dosing control: peristaltic pump integration, proportional control, safety interlocks
  • Wi-Fi connectivity: mobile app control, cloud monitoring, firmware OTA updates
  • Protocol integration: RS485, Modbus RTU, open API for third-party automation systems

Complementary products

  • LED pool lights: RGB/RGBW, remote control, synchronization, IP68 rating
  • Variable-speed pumps: ECM motor control, energy efficiency, scheduling
  • Sand filter systems: multi-port valves, pressure gauges, backwash automation
  • Heat pumps: COP optimization, titanium heat exchangers, defrost control

IN-HOUSE CAPABILITY

What we control directly

ELECTRONICS

Circuit design & PCB

Schematic design, component selection, PCB layout, prototype assembly, DFM optimization, and multi-layer board fabrication.

FIRMWARE

Embedded software

Microcontroller programming, PWM control algorithms, sensor reading, communication protocols, OTA update support.

ELECTROLYTIC CELLS

Cell fabrication

Titanium plate cutting, coating application, electrode assembly, leak testing, and current-distribution validation.

ENCLOSURES

Housing & tooling

Injection mold design, ABS/PC material selection, UV resistance, IP rating validation, and custom branding.

ASSEMBLY

Production line

SMT placement, through-hole soldering, wire harness assembly, enclosure integration, and final product assembly.

TESTING

QC & validation

Functional testing, burn-in, salt-water operation, leakage detection, and long-term reliability testing.

DOCUMENTATION

Technical writing

Installation manuals, user guides, service documentation, wiring diagrams, and multi-language localization.

CERTIFICATION

Compliance support

CE, UL, ETL, SAA testing coordination, EMC/safety pre-compliance, and certification documentation preparation.

OEM / ODM SERVICES

How we support your product

Capability OEM ODM Description
Product design Industrial design, enclosure styling, user interface
Electronics engineering Circuit design, PCB layout, component sourcing
Firmware development Embedded code, control logic, protocol integration
Cell specification Chlorine output, plate count, coating type, plumbing
Tooling & molds Injection mold design and fabrication
Branding & packaging Logo placement, color box design, manual printing
App & cloud platform Mobile app, cloud backend, white-label options
Certification support CE/UL/ETL testing coordination and documentation

OEM: manufacturing to your design and specification. ODM: full design, engineering, and manufacturing service. Hybrid models available based on project scope.

PRODUCT DEVELOPMENT

How projects are executed

01

Requirement analysis

Chlorine output, pool volume, salinity range, plumbing interface, control method, certification market, budget, and timeline.

02

Engineering design

Cell specification, power supply design, control logic, enclosure design, BOM optimization, and DFM review.

03

Prototype build

PCB assembly, cell fabrication, enclosure molding, firmware programming, and functional integration.

04

Testing & validation

Salt-water operation, chlorine output measurement, thermal testing, EMC pre-compliance, and safety validation.

05

Production ramp

Tooling finalization, line setup, operator training, QC procedure, packaging design, and first-batch inspection.

TYPICAL TIMELINE

4-6 weeks

Engineering design and prototype build

2-3 weeks

Testing, validation, and design refinement

6-8 weeks

Tooling, line setup, and production ramp

QUALITY CONTROL

How quality is controlled

Incoming inspection

Component verification, material certification, dimensional check, electrical parameter measurement.

In-process inspection

SMT solder joint inspection, wire harness continuity, enclosure assembly check, firmware programming verification.

Functional testing

Salt-water operation, chlorine output measurement, polarity reversal, flow detection, temperature response, display function.

Final inspection

Visual inspection, leakage test, burn-in test, packaging check, label verification, shipping documentation.

INSPECTION RATE

100%

Every unit tested before shipment

BURN-IN DURATION

24-48 hours

Continuous salt-water operation

TRACEABILITY

Serial number

Production date, batch, and test record

ORGANIZATIONAL STRUCTURE

Teams & responsibilities

Engineering team

  • • Electronics design engineers
  • • Firmware developers
  • • Cell design engineers
  • • Mechanical engineers
  • • Test engineers
  • • Documentation specialists

Production team

  • • SMT operators
  • • Assembly line workers
  • • Cell fabrication technicians
  • • QC inspectors
  • • Packaging operators
  • • Warehouse staff

Support team

  • • Technical support engineers
  • • Sales engineers
  • • Project managers
  • • Certification coordinators
  • • Supply chain specialists
  • • After-sales service

MARKET FOCUS

Target customers & markets

SEGMENT 01

Pool equipment brands

Small and mid-sized brands seeking OEM chlorinators, cells, and control modules with custom branding and packaging.

SEGMENT 02

Regional distributors

Importers and distributors expanding portfolios with standard or region-specific salt chlorinators and replacement cells.

SEGMENT 03

Automation integrators

Smart pool automation companies requiring display-free modules with RS485/Modbus RTU and open integration protocols.

SEGMENT 04

Pool contractors

Builders and installers prioritizing easy installation, reliability, and low after-sales costs across chlorinators and lighting.

SEGMENT 05

Spa manufacturers

Hot tub manufacturers requiring compact 2-4 g/h systems for small-volume, high-temperature, low-salinity water.

SEGMENT 06

Equipment wholesalers

Wholesalers requiring stable supply, resale margins, and a broad product range for regional distribution networks.

SEGMENT 07

Service companies

Maintenance companies seeking serviceable chlorinators, replacement cells, and lighting upgrades that reduce field-service frequency.

SEGMENT 08

E-commerce brands

Private-label brands requiring low-volume branding, packaging, documentation, and certification support for rapid product launches.

PRIMARY MARKETS

Europe

France, Germany, Spain, Italy, United Kingdom, Netherlands, Belgium, Portugal, Switzerland, Austria, Poland, Czech Republic, Greece.

North America

United States, Canada, Mexico. Focus on CE, UL, ETL, and NSF certification markets with established pool equipment distribution channels.

PARTNERSHIP MODELS

How we work together

Standard product supply

Purchase existing chlorinator models with your branding and packaging. Suitable for distributors, wholesalers, and e-commerce brands seeking rapid market entry with proven products.

  • MOQ: 50-100 units per model
  • Lead time: 2-3 weeks
  • Branding: logo placement, packaging, manual

OEM manufacturing

Manufacture to your design and specification. Suitable for brands with in-house engineering capability seeking cost-effective production and quality control.

  • MOQ: 200-500 units per model
  • Lead time: 6-8 weeks after design finalization
  • Support: production, QC, certification, documentation

ODM development

Full design, engineering, and manufacturing service. Suitable for brands seeking differentiated products without in-house R&D capability.

  • MOQ: 500-1000 units per model
  • Lead time: 12-16 weeks from requirement to production
  • Support: design, engineering, tooling, production, certification

CAPABILITY EVOLUTION

Company timeline

2008

Company founded

Established as a B2B OEM/ODM manufacturer specializing in salt chlorination systems for pool equipment brands and distributors.

2012

In-house cell fabrication

Developed titanium electrolytic cell manufacturing capability, enabling vertical integration and cost control for OEM customers.

2015

Smart control integration

Introduced pH/ORP monitoring, chemical dosing, and RS485/Modbus RTU communication for smart pool automation integration.

2018

Wi-Fi and app platform

Launched Wi-Fi connectivity, mobile app control, and cloud monitoring for residential and commercial chlorinators.

2021

Certification expansion

Achieved CE, UL, ETL, and SAA certification support for European, North American, and Australian markets.

2024

Display-free modules

Developed headless chlorination modules for integration with third-party automation systems and custom control interfaces.

TECHNICAL FAQ

Frequently asked questions

What chlorine output range can you manufacture?
Green Element manufactures salt chlorinators from 2 g/h (spa and small pool) to 200+ g/h (commercial pool). Standard residential models range from 8 g/h to 40 g/h. Custom output specifications are available for OEM/ODM projects based on pool volume, salinity level, and runtime requirements.
Can you integrate with our existing automation system?
Yes. Green Element supports RS485, Modbus RTU, and open API integration for third-party automation systems. Display-free chlorination modules are available for headless operation. Custom communication protocols can be implemented for OEM/ODM projects. Integration support includes protocol documentation, sample code, and technical consultation.
What is the typical cell lifespan?
Electrolytic cell lifespan depends on salinity level, runtime, water chemistry, and maintenance. Typical lifespan is 8,000-10,000 hours (3-5 years for residential pools, 2-3 years for commercial pools). Green Element uses ruthenium-iridium coating and optimized current distribution to extend cell life. Polarity reversal reduces calcium buildup and extends service intervals.
What certifications do you support?
Green Element supports CE (Europe), UL/ETL (North America), SAA (Australia), and NSF/ANSI 50 (pool equipment) certification. We coordinate EMC, safety, and performance testing with accredited laboratories. Pre-compliance testing is conducted in-house to reduce certification cost and timeline. Certification documentation and technical files are provided for OEM customers.
What is the minimum order quantity?
MOQ varies by partnership model: 50-100 units for standard products with branding, 200-500 units for OEM manufacturing, 500-1000 units for ODM development with custom tooling. Lower MOQ is available for prototype and pilot production. Volume pricing applies for annual purchase commitments.
Can you design a chlorinator for low-salinity operation?
Yes. Green Element has experience with low-salinity (1,500-2,500 ppm) chlorinator design for spa and sensitive-skin applications. Low-salinity operation requires optimized cell geometry, higher electrode surface area, and adjusted power control. Custom cell design and firmware tuning are available for OEM/ODM projects.
Do you provide technical training for installers?
Yes. Green Element provides installation manuals, wiring diagrams, troubleshooting guides, and video tutorials for OEM customers. On-site or remote training is available for distributors and service networks. Technical support is provided via email, phone, and video call in English and Chinese.
What warranty do you offer?
Standard warranty is 2 years for electronics and power supply, 3 years for electrolytic cells. Extended warranty options are available for OEM customers. Warranty covers manufacturing defects and material failure. After-sales support includes replacement parts, technical troubleshooting, and field-failure analysis.

START A PROJECT

Build your next chlorinator with proven engineering.

Tell us your chlorine output requirement, pool volume, control method, certification market, and integration needs. Our engineering team will propose a technical solution and project timeline.

PROJECT INQUIRY

Request engineering consultation

For pool equipment brands, distributors, automation integrators, and OEM/ODM projects worldwide.